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Polyimide film polyaramid fiber paper composite material (6650NHN)

    Polyimide film polyaramid fiber paper composite material (6650NHN)

    Polyimide film polyaramid fiber paper composite material (6650NHN) is one of the most widely used high-temperature electrical insulation laminates in the global motor, transformer, and industrial power equipment markets. Combining polyimide film with two layers of polyaramid fiber paper, the NHN composite provides excellent thermal endurance, mechanical strength, dielectric reliability, and long-term stability in demanding electrical environments.
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Use:

Class H motor slot insulation, turn to turn, interlayer and pad insulation, as well as high temperature resistant electrical and electronic equipment insulation.


Technical parameters:

Indicator Name(6650)

Unit

Indicator value

Nominal thickness

mm

0.16

0.19

0.21

0.24

0.26

0.3

0.36

Thickness tolerance

mm

±0.02


±0.03


±0.04


±0.05

Quantitative

g/㎡

175±25

195±30

230±35

260±40

300±45

330±45

410±50

Nominal thickness of polyimide film

μm

50

75

100

125

150

190

250

Nominal thickness of polyimide fiber paper

μm

50

50

50

50

50

50

50

Tensile strength

Vertical

No bending

N/10mm Width

≥120

≥140

≥160

≥180

≥200

≥250

≥270

After bending

≥70

≥90

≥90

≥130

≥150

≥170

≥180

Horizontal

No bending

≥80

≥90

≥100

≥110

≥120

≥150

≥170

After bending

≥50

≥70

≥80

≥80

≥100

≥110

≥130

Elongation

Vertical

%

≥10

Horizontal

≥8

Breakdown voltage

No bending

kv

≥8

≥9

≥10

After bending

≥7

≥8

≥9

Layering

--

No delamination, no bubbles or other defects

Subject to heat (200 ± 2°C, 10 min or as agreed upon by the supplier and buyer)

--

No delamination, no bubbling, no glue dripping

Stiffness

N

Pending

Long-term heat resistance Temperature index (TI)

--

≥180


Indicator Name(6650A)

Unit

Indicator value

Nominal thickness

mm

0.15

0.19

0.21

0.23

0.26

0.3

0.31

Thickness tolerance

mm

±0.02

±0.03

±0.04

±0.05

Quantitative

g/

155±25

175±25

195±30

230±35

260±40

300±45

330±50

Nominal thickness of polyimide film

μm

50

75

100

125

150

190

250

Nominal thickness of polyimide fiber paper

μm

50

50

50

50

50

50

50

Tensile strength

Vertical

No bending

N/10mm Width

≥120

≥140

≥160

≥180

≥200

≥250

≥270

After bending

≥70

≥90

≥110

≥130

≥150

≥170

≥180

Horizontal

No bending

≥100

≥120

≥140

≥150

≥170

≥200

≥220

After bending

≥70

≥90

≥110

≥120

≥140

≥160

≥170

Elongation

Vertical

%

≥10

Horizontal

≥8

Breakdown voltage

No bending

kv

≥8

≥9

≥10

After bending

≥7

≥8

≥9

Layering

--

No delamination, no bubbles or other defects

Subject to heat (200 ± 2°C, 10 min or as agreed upon by the supplier and buyer)

--

No delamination, no bubbling, no glue dripping

Stiffness

N

Pending

Long-term heat resistance Temperature index (TI)

--

≥180


Polyimide film polyaramid fiber paper composite material (6650NHN) is one of the most widely used high-temperature electrical insulation laminates in the global motor, transformer, and industrial power equipment markets. Combining polyimide film with two layers of polyaramid fiber paper, the NHN composite provides excellent thermal endurance, mechanical strength, dielectric reliability, and long-term stability in demanding electrical environments. Classified as Class H (180°C) insulation, 6650NHN is specifically engineered for modern high-efficiency electrical machines requiring stable long-term insulation under high thermal stress, high frequency, strong vibration, and extended operation cycles. Because of its unique multilayer structure, outstanding varnish absorption, tear resistance, and superior breakdown voltage, NHN insulation is widely selected as a preferred slot liner, phase insulation, gasket material, and interlayer insulation in various electrical engineering applications.


1. Product Introduction

6650NHN is a three-layer insulation composite consisting of:

  • Outer layer: Polyaramid fiber paper

  • Middle layer: High-temperature polyimide film

  • Inner layer: Polyaramid fiber paper

This combination provides the mechanical toughness of aramid paper and the superior dielectric strength of polyimide film. The result is a highly stable composite insulation material that maintains excellent electrical performance even under extreme conditions such as high temperatures, high voltages, high mechanical stress, and frequent thermal cycling.

Unlike standard insulating laminates such as DMD or NMN, 6650NHN is designed for continuous high-temperature operation, making it suitable for advanced applications including servo motors, traction motors, industrial variable-frequency motors, aerospace devices, and high-voltage electrical components.


2. Technical Features and Material Properties

2.1 Key Performance Characteristics

  • Class H (180°C) thermal rating

  • High breakdown voltage

  • Excellent dielectric strength

  • Outstanding heat-resistance and thermal aging performance

  • Excellent mechanical toughness and tear resistance

  • Smooth surface and uniform thickness

  • High flexibility and easy processing

  • Great compatibility with varnish and epoxy resins

  • Stable chemical resistance and moisture resistance

  • No delamination under long-term stress

  • Excellent corona resistance

These advantages make 6650NHN a highly reliable insulation material in demanding electrical environments.


3. Technical Parameters (Typical Values)

PropertyTypical Value

Thermal Class

Class H 180°C

Thickness Range

0.15mm – 0.40mm

Breakdown Voltage

≥12 kV (depending on thickness)

Tensile Strength

≥70 N/10 mm

Temperature Resistance

Long-term 180°C; short-term up to 220°C

Density

1.2–1.4 g/cm³

Dielectric Loss

Very low

Moisture Absorption

<3%

Resin Compatibility

Excellent with VPI, vacuum impregnation, and epoxy

Actual parameters may vary depending on thickness, manufacturer settings, and customer requirements.


4. Applications of 6650NHN Insulation Material

4.1 Electric Motors

  • Slot liners

  • Slot wedges

  • Phase insulation

  • Coil wrapping

  • Layer insulation

NHN is widely used in H-class motors, servo motors, traction motors, automotive motors, and EV components.

4.2 Transformers

  • Interlayer insulation

  • Winding insulation

  • Core insulation

  • Gaskets and spacers

NHN helps maintain long-term stability in high-temperature dry-type transformers.

4.3 Industrial Power Systems

  • High-temperature relays

  • Sensors

  • Electronic modules

  • Solenoids

  • Welding machines

4.4 Aerospace and Defense

  • High-temperature wiring

  • Electrical assemblies in aircraft

  • Specialized high-voltage insulation

4.5 New Energy Systems

  • Wind turbine generators

  • EV motors and charging systems

  • High-voltage battery insulation


5. Processing and Usage Instructions

5.1 Cutting and Forming

6650NHN is easy to:

  • Punch

  • Die-cut

  • Fold

  • Wrap

  • Laminate

Its flexibility allows accurate forming without cracking or delamination.

5.2 Varnish and Resin Impregnation

  • Excellent penetration

  • Stable bonding after curing

  • No softening under heat

Compatible with polyurethane, polyester, epoxy, and VPI systems.

5.3 Installation Notes

  • Keep material clean and dry

  • Avoid excessive bending at low temperature

  • Store in sealed packaging

  • Avoid contact with acids or alkaline solutions


6. Quality Control Standards

6650NHN typically meets:

  • IEC 60674

  • GB/T 5591

  • UL standards (for specific models)

  • RoHS and REACH environmental requirements


7. Common Questions (FAQ)

Q1: What is the maximum working temperature of 6650NHN?

Up to 180°C continuous, short-term peaks up to 220°C.

Q2: Is 6650NHN suitable for VPI insulation systems?

Yes, its aramid fiber paper has excellent varnish absorption.

Q3: Does NHN delaminate under heat?

No, its laminated structure ensures long-term dimensional stability.

Q4: Can it be used in EV motors?

Yes, NHN is widely used in EV traction motors and high-temperature modules.

Q5: What thickness should I choose?

  • Slot insulation: 0.20–0.30 mm

  • Interlayer: 0.13–0.20 mm

  • Gaskets/spacers: 0.25–0.40 mm


8. Packaging, Storage, and Shelf Life

  • Standard rolls: 50–100 m

  • Customized widths available

  • Store at 10–35°C

  • Avoid humidity above 70%

  • Shelf life: 12–24 months under correct storage


Conclusion

Polyimide film polyaramid fiber paper composite material (6650NHN) is a high-performance insulation solution designed for challenging electrical applications requiring superior heat resistance, dielectric strength, and long-term reliability. Its combination of polyimide film and aramid fiber paper makes it one of the most durable, stable, and trusted insulation materials for modern motors, transformers, and industrial electrical systems.


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