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6650NHN polyimide aramid composite insulation

    6650NHN polyimide aramid composite insulation

    6650NHN polyimide film polyaramid fiber paper composite material is a premium-grade electrical insulation laminate engineered to deliver exceptional mechanical strength, chemical resistance, and high-temperature endurance for demanding industrial applications. As a widely adopted Class H (180°C) insulation material, 6650NHN is formulated to provide long-term durability under continuous thermal load, ensuring stable performance in electrical machines where reliability and safety are crucial.
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Use:

Class H motor slot insulation, turn to turn, interlayer and pad insulation, as well as high temperature resistant electrical and electronic equipment insulation.


Technical parameters:

Indicator Name(6650)

Unit

Indicator value

Nominal thickness

mm

0.16

0.19

0.21

0.24

0.26

0.3

0.36

Thickness tolerance

mm

±0.02


±0.03


±0.04


±0.05

Quantitative

g/

175±25

195±30

230±35

260±40

300±45

330±45

410±50

Nominal thickness of polyimide film

μm

50

75

100

125

150

190

250

Nominal thickness of polyimide fiber paper

μm

50

50

50

50

50

50

50

Tensile strength

Vertical

No bending

N/10mm Width

≥120

≥140

≥160

≥180

≥200

≥250

≥270

After bending

≥70

≥90

≥90

≥130

≥150

≥170

≥180

Horizontal

No bending

≥80

≥90

≥100

≥110

≥120

≥150

≥170

After bending

≥50

≥70

≥80

≥80

≥100

≥110

≥130

Elongation

Vertical

%

≥10

Horizontal

≥8

Breakdown voltage

No bending

kv

≥8

≥9

≥10

After bending

≥7

≥8

≥9

Layering

--

No delamination, no bubbles or other defects

Subject to heat (200 ± 2°C, 10 min or as agreed upon by the supplier and buyer)

--

No delamination, no bubbling, no glue dripping

Stiffness

N

Pending

Long-term heat resistance Temperature index (TI)

--

≥180


Indicator Name(6650A)

Unit

Indicator value

Nominal thickness

mm

0.15

0.19

0.21

0.23

0.26

0.3

0.31

Thickness tolerance

mm

±0.02

±0.03

±0.04

±0.05

Quantitative

g/

155±25

175±25

195±30

230±35

260±40

300±45

330±50

Nominal thickness of polyimide film

μm

50

75

100

125

150

190

250

Nominal thickness of polyimide fiber paper

μm

50

50

50

50

50

50

50

Tensile strength

Vertical

No bending

N/10mm Width

≥120

≥140

≥160

≥180

≥200

≥250

≥270

After bending

≥70

≥90

≥110

≥130

≥150

≥170

≥180

Horizontal

No bending

≥100

≥120

≥140

≥150

≥170

≥200

≥220

After bending

≥70

≥90

≥110

≥120

≥140

≥160

≥170

Elongation

Vertical

%

≥10

Horizontal

≥8

Breakdown voltage

No bending

kv

≥8

≥9

≥10

After bending

≥7

≥8

≥9

Layering

--

No delamination, no bubbles or other defects

Subject to heat (200 ± 2°C, 10 min or as agreed upon by the supplier and buyer)

--

No delamination, no bubbling, no glue dripping

Stiffness

N

Pending

Long-term heat resistance Temperature index (TI)

--

≥180


6650NHN polyimide film polyaramid fiber paper composite material is a premium-grade electrical insulation laminate engineered to deliver exceptional mechanical strength, chemical resistance, and high-temperature endurance for demanding industrial applications. As a widely adopted Class H (180°C) insulation material, 6650NHN is formulated to provide long-term durability under continuous thermal load, ensuring stable performance in electrical machines where reliability and safety are crucial.


1. Comprehensive Product Overview

6650NHN consists of a central layer of high-performance polyimide film bonded between two layers of polyaramid fiber paper, creating a three-layer structure that maximizes electrical performance and mechanical protection. This combination delivers:

  • High dielectric strength

  • Exceptional thermal resistance

  • Stable electrical insulation under harsh operating conditions

  • Long service life in heavy-duty electrical systems

NHN insulation is a preferred material for manufacturers seeking durability, thermal endurance, and mechanical reliability without compromising ease of processing.


2. Product Advantages

2.1 High Thermal Endurance

Its Class H rating ensures reliable long-term operation even in high-temperature environments.

2.2 Mechanical Durability

Aramid fiber paper provides:

  • Tear resistance

  • Flexibility

  • Dimensional stability

  • Strong mechanical reinforcement

2.3 Excellent Dielectric Strength

Polyimide film is known for:

  • High breakdown voltage

  • Strong insulating properties

  • Low dielectric loss

2.4 Chemical and Moisture Resistance

6650NHN withstands:

  • Oils

  • Solvents

  • Humidity

  • Electrical varnishes

2.5 Versatile Applications

Suitable for motors, transformers, EV systems, coils, aerospace electronics, and high-temperature devices.


3. Technical Specifications (Typical)

PropertyValue

Temperature Class

180°C

Thickness

0.10–0.40 mm

Tensile Strength

70–120 N/10 mm

Breakdown Voltage

8–18 kV

Thermal Aging

Excellent

Resin Absorption

High

Flexibility

High

Flame Resistance

Available upon request


4. Application Fields

4.1 Electric Motors

  • Servo motors

  • Traction motors

  • Industrial motors

  • Compressor motors

  • Aerospace motors

4.2 Transformers

  • Dry-type transformers

  • High-temperature coil insulation

  • Layer insulation for windings

4.3 New Energy Systems

  • EV motors

  • Battery modules

  • Charging stations

4.4 High-Temperature Electronics

  • Sensors

  • Coils

  • Welding equipment


5. Installation Guide

5.1 Cutting and Processing

Use:

  • Laser cutting

  • Mechanical punching

  • CNC die-cutting

5.2 Forming and Shaping

Material remains flexible after forming and does not crack.

5.3 Varnish Impregnation

Fully compatible with:

  • VPI resins

  • Epoxy

  • Polyester

  • Polyurethane

5.4 Safety Notes

  • Avoid sharp tools

  • Do not fold severely in cold environments

  • Keep material clean and dust-free


6. Troubleshooting Guide

Problem 1: Delamination During Processing

Cause: Excessive bending at low temperature
Solution: Preheat material before forming

Problem 2: Low Breakdown Voltage

Cause: Humidity absorption
Solution: Dry at 60–80°C for 2–4 hours

Problem 3: Resin Bonding Poor

Cause: Insufficient varnish penetration
Solution: Increase impregnation time


7. Frequently Asked Questions (FAQ)

Q1: Is 6650NHN suitable for inverter-driven motors?
Yes, its high dielectric strength makes it ideal for high-frequency environments.

Q2: Can it be used in high-humidity environments?
Yes, but drying before assembly is recommended.

Q3: What’s the typical shelf life?
Up to 24 months in proper storage.


8. Storage Recommendations

  • Store at 10–30°C

  • Keep dry and sealed

  • Avoid long exposure to sunlight


Conclusion

6650NHN polyimide aramid composite insulation material stands out as a superior choice for high-temperature, high-voltage, and long-term electrical applications. Its balance of mechanical strength, dielectric properties, and thermal endurance makes it one of the most reliable insulation materials in global electrical manufacturing.


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