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Polyester film and polyester fiber nonwoven composite material (6630DMD)

    Polyester film and polyester fiber nonwoven composite material (6630DMD)

    Polyester film and polyester fiber nonwoven composite material (6630DMD) is a widely used electrical insulation laminate designed for motors, transformers, coils, industrial power equipment, household appliances, and various electromechanical systems that require stable dielectric performance and reliable mechanical strength. As a Class B (130°C) insulation material, 6630DMD combines a middle layer of high-strength polyester film with two outer layers of polyester fiber nonwoven, forming a flexible, durable, and cost-effective composite that delivers a balance of electrical, thermal, and mecha...
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Temperature resistance: Class b, the product has excellent electrical insulation, heat resistance and mechanical strength, as well as excellent impregnation, suitable for y series motors, electrical appliances as slot insulation, phase to phase, turn to turn and liner insulation.


Technical parameters:

Indicator Name(6630)

Unit

Indicator value

Nominal thickness

mm

0.15

0.18

0.2

0.23

0.25

0.3

0.35

0.4

0.45

Thickness tolerance

mm

±0.02

±0.025

±0.03

±0.03

±0.03

±0.03

±0.065

±0.04

±0.045

Quantitative

g/㎡

140±20

190±28

220±33

260±39

300±45

350±52

425±63

500±75

560±84

Nominal film thickness

μm

50

75

100

125

150

190

250

300

350

Tensile strength

Vertical

No bending

N/10mm Width

≥80

≥120

≥140

≥180

≥200

≥270

≥320

≥340

≥370

After bending

≥80

≥105

≥120

≥150

≥170

≥200

≥300

≥320

≥350

Horizontal

No bending

≥80

≥105

≥120

≥150

≥170

≥200

≥300

≥320

≥350

After bending

≥70

≥90

≥100

≥120

≥130

≥150

≥200

≥220

≥250

Elongation

Vertical

Vertical

%

≥15

≥5

≥5

Horizontal

≥10

≥5

≥3

Horizontal

No bending

≥20

≥5

≥5

After bending

≥10

≥5

≥2

Breakdown voltage

kV

≥6

≥7

≥9

≥10

≥12

≥15

≥18

≥20

≥22

Layering

--

No delamination, no bubbles or other defects

Subject to heat (155 ± 2°C, 10 min or as agreed upon by the supplier and buyer)

--

No delamination, no bubbling, no glue dripping

Stiffness

N

Pending

Long-term heat resistance Temperature index (TI)

--

≥130


Indicator Name(6630A)

Unit

Indicator value

Nominal thickness

mm

0.18

0.2

0.23

0.25

0.3

0.35

0.4

0.45

Thickness tolerance

mm

±0.025

±0.03

±0.03

±0.03

±0.03

±0.035

±0.04

±0.045

Quantitative

g/㎡

170±25

200±30

220±33

250±37

300±45

340±50

400±57

470±66

Nominal film thickness

μm

50

75

75

100

125

150

190

250

Tensile strength

Vertical

No bending

N/10mm Width

≥100

≥120

≥130

≥150

≥170

≥200

≥300

≥340

After bending

≥90

≥105

≥115

≥130

≥150

≥180

≥220

≥300

Horizontal

No bending

≥90

≥105

≥115

≥130

≥150

≥180

≥220

≥300

After bending

≥70

≥95

≥100

≥120

≥130

≥160

≥200

≥220

Elongation

Vertical

Vertical

%

≥10

≥5

≥5

Horizontal

≥10

≥5

≥3

Horizontal

No bending

≥15

≥5

≥5

After bending

≥15

≥5

≥2

Breakdown voltage

kV

≥7

≥8

≥8

≥10

≥11

≥13

≥16

≥19

Layering

--

No delamination, no bubbles or other defects

Subject to heat (155 ± 2°C, 10 min or as agreed upon by the supplier and buyer)

--

No delamination, no bubbling, no glue dripping

Stiffness

N

Pending

Long-term heat resistance Temperature index (TI)

--

≥130


Polyester film and polyester fiber nonwoven composite material (6630DMD) is a widely used electrical insulation laminate designed for motors, transformers, coils, industrial power equipment, household appliances, and various electromechanical systems that require stable dielectric performance and reliable mechanical strength. As a Class B (130°C) insulation material, 6630DMD combines a middle layer of high-strength polyester film with two outer layers of polyester fiber nonwoven, forming a flexible, durable, and cost-effective composite that delivers a balance of electrical, thermal, and mechanical properties. The composite structure provides excellent breakdown voltage, smooth processing performance, strong tensile strength, uniform thickness, and good bonding ability with insulating varnishes. Because of these advantages, 6630DMD polyester film nonwoven composite insulation has become the preferred choice in a wide range of low- to medium-temperature electrical applications.


1. Product Introduction

The 6630DMD laminate is manufactured through a multi-layer thermal lamination process using high-purity polyester film (PET) and premium polyester nonwoven fabric. The middle PET film acts as the main dielectric layer, offering high breakdown voltage and dimensional stability, while the outer nonwoven layers provide mechanical reinforcement, tear resistance, flexibility, and improved varnish absorption. This design allows DMD insulation material to withstand mechanical stress during slot insertion, coil winding, or transformer assembly without cracking or delaminating. The material’s surface is smooth yet resilient, enabling easy punching, folding, slitting, and forming. Due to its stable electrical performance and low production cost, 6630DMD is widely adopted in electric motor factories, transformer manufacturers, appliance producers, and industrial equipment suppliers.

2. Technical Characteristics

  • Class B thermal rating: 130°C continuous operation

  • High dielectric strength from polyester film core

  • Excellent mechanical strength and resistance to tearing

  • Good varnish absorption and bonding characteristics

  • Stable performance under humidity and moderate heat

  • Suitable for automated high-speed slot insertion

  • Uniform thickness, smooth surface, and good flexibility

  • Available in rolls, sheets, die-cut parts, and custom specifications

3. Technical Parameters (Typical Values)

  • Thermal class: B (130°C)

  • Breakdown voltage: typically 4–8 kV depending on thickness

  • Tensile strength: high due to laminated PET core

  • Thickness range: 0.15mm / 0.18mm / 0.20mm / 0.25mm / 0.30mm

  • Density: uniform and stable across multilayer structure

  • Bonding strength: strong after impregnation

  • Color: white or milky white

  • Width options: 10mm–1000mm (customizable)

  • Heat resistance: maintains structure under thermal aging cycles

4. Application Fields

6630DMD is widely used in:

  • Small, medium, and large electric motors

  • Transformers (dry-type, oil-immersed, distribution transformers)

  • Motor slot insulation, top sticks, wedge liners

  • Coil wrapping insulation for stators and rotors

  • Layer insulation between transformer windings

  • Phase insulation and interturn insulation

  • Welding machine insulation parts

  • Household appliance motors (fan motors, blender motors, pump motors)

  • Industrial machinery and power tools

Its combination of thermal resistance, electrical strength, and cost efficiency makes 6630DMD ideal for mass-production industries.

5. Usage Instructions

  • Cut to required sizes using slitting or die-cutting equipment

  • When used for slot liners, ensure smooth insertion to avoid tearing

  • Compatible with varnish systems such as polyester, epoxy, and polyurethane

  • Best performance achieved after varnish impregnation and curing

  • Avoid excessive folding to maintain dielectric strength

  • Ensure surfaces are clean and dry before use

6. Storage and Packaging

  • Store in dry, clean, ventilated environment

  • Keep away from sunlight, moisture, and high heat

  • Recommended storage temperature: 5–35°C

  • Packaging options: rolls, sheets, cartons, pallets

  • Shelf life: typically 12 months under proper storage conditions

7. Quality Standards

6630DMD materials generally comply with:

  • IEC 60243 electrical strength standards

  • IEC 60216 thermal evaluation

  • IEC 60641 for insulating materials

  • GB/T 5591.3 Chinese insulation laminate standard

8. FAQ (Frequently Asked Questions)

Q1: What is the thermal rating of 6630DMD?
A: Class B, 130°C continuous.

Q2: How does 6630DMD differ from 6641 F-class DMD?
A: 6641 uses higher-temperature materials and withstands 155°C; 6630 is cost-effective for general motors.

Q3: Does DMD need varnish impregnation?
A: Impregnation improves bonding and breakdown voltage; recommended for motors and transformers.

Q4: Can DMD be used in high-humidity environments?
A: Yes, but proper varnish curing is required for long-term stability.

Q5: Does it support automated production?
A: Yes, widely used for automated slot insertion and coil wrapping lines.


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